Storage battery



.3. w. WALES.'

STORAGE BATTERY. APPLICATION FILED FEB. 24, 1920.

Patented Jag. 18, 1921.v

fg.l

mm 3 FrrTT-e g5 WW M1555 11 [Z I MW nl IZ Iifgylig 7 II In 1*/6 71 im /ALFH IM. MLES.. by Wma( ,(sr

UNITED STATES PATENT o1-Fica RALPH W. WALES, OF All'IBURNIJAITE,t MASSACHUSETTS, ASSIGNOB EEO-ANDREAS HARTEL, JR., GEORGE H. BURNETT, AND OSCAR B. HABTEL, COPARTNERS IJIING` BUSINESS AS HARTEL BROTHERS E Cou I0F BOSTON, MASSACHUSETTS.

STORAGE BATTERY.

Specification ot Letters Patent.

Patented Jamie, 1921.

Application led February 24, 1920. Serial No. 360,705.`

lates to the means for separating the plates of a storage battery. It is an object of the invention by providing an improved separator to increase materially. both the life and the capacity of the ordinary storage battery. ln such batteries as now con structed it is customary to use glass or wooden separators; but the glass cannot be used in automobiles, owing to the great liability of fracture from shock; and the Wood becomes gradually permeated by lead, or

eaten or weakened by acid so that atsomel weak point a shortcircuit'occurs that could not reasonably be foreseen. It is one object ofthe invention to eliminate these uncertainties and thus to add tothe assured life and utility of the storage batteryl by the provision of separators which are free from the defects stated, inasmuch as none of the various devices that have been employed or proposed to remedy this recognized evil have the advantages which characterize the Vpresent invention so far as VI am aware.'

Another object of the invention is to increase the capacity of a storage battery cell by providing a separator which can be used successfully with great thinness, thus permitting the introduction of a larger number of standard plates into the battery cell, than is possible in present practice, without changing the exterior ,dimensions thereof. It is also the obj ect of the invention t0 provide the other advantagesV that are incldental to the construction hereinafter Vdis-Y.

closed. These objects are accomplished by providing non-conducting separators which are non-brittle, relatively of .extreme thinness, and preferably are iiexible, being, for example, of the thickness 'and i'lexibilit `of stiff paper, .and being between .O1 an -.O2 inch in thickness. To this end, they may be=made of paper, cloth, or the like, impreg-l nated with an acid-resisting gum. The.

gum may be either a natural gum or preferably a synthetic gum. Paper, for example, being saturated with this material in liquid form, and the whole converted into a solid, flexible sheet, such sheets may be inserted age battery, the plates being -separated only these sheets. Suitable looseness may be b allowed for liquid to get at the whole face of each plate, or theseparators may be corrugated slightly if desired. The invention may be em odied in various materials and forms, one being herein described as an between the active plates of an electric'storillustration.v It is intended that the patent shall cover, by suitable expression in the 'ap pended claims, whatever features of patent# able novelty exist in the invention disclosed.

In the accompanying drawing: Figure 1 is an end elevation, somewhat diagrammatic, in section through a single cell of a storage battery just inside of the wall showing the plates and separators; and Fig. 2' is an enlarged similar ,elevation in diagram of one of the se arators. Referring to the drawln l0 indicates a may, for example, be the solidified reaction V sheet ofpaper and 11 a synt etic gum which product of a polymerizable oil and a sulfonate such as is shown in Letters Patent No. 1,251,863, for rubber substitute and rocess of making the same, issued to Wiliam W. Carter. The material thus described Inay be spread in pulverized or granular form above and below a sheet of paper laid in a mold, and the wholemay.

then be 'subjected to the hot and cold `pressing process producing a uniform distribution of the gum material and causing it to permeate and ll and solidify the exact middle or liesrnore to one side or the other of the resulting mass is immaterial because in either case it does not constitute f y in the pores ,'of'thepaper. Whether the paper occuples the' whole of the thickness, there being everywhere an excess ofthe gum material so thatthere is everywhere o n one side or the other, or on both sides ofthe paper as well as in the pores-.of the paper, a continuous bodyof the gum. Such a product being unaffected by acid' and being also a non-conductor of electricity, needs only to be thick enough to have the necessary lphysical @strength in order to serve as a separator 20. v through theseparator.

with perfect results foran indefinite period of time without deterioration, except such as may come-from physical abrasion. Applying'the invention to a cell of ordinary size having the usual eleven active plates about 1/8 thick, and for the usual separators of about 1/16 inch thickness'substituting the separators of-the invention made with the thickness of 17 /1000 inch, or about 1/60 tough resisting material and its surface incased therewith so thatjthere is no opportunity -forjthe lead to grow or tree While the use of a carrier or holder such as paper or cloth for the acid-resisting gum is.l preferable, the gum may be used alone. The separators may, of course, be made of any thickness. To provide'for access -of theelectrolyte for the whole .of the surface d fitheplates, the separating sheets may be 'corrugated if in any case it is not suiiicient to use vplane sheets loosely lacked'. The

j iexibility, when iexibleseparaors are used,` permits vofthe separator bending as neces- ,".sary to' accommodate' plates that have 1 buckled somewhat, which isjnot'p'ossible with glass. Y

Other synthetic'gums or resins may be I employed, and vany suitable fibrous or 'cellua lar material maybe employed toI ll arelatively thick sheet or to give tenacity to a :40.

thin sheet; while in anypcase where .thinness 1s of no importance it may be suicient to =use wood or thelike with the gum coat- Y ing or deeply penetrating its surfaces, but

vnot completely filling the same.

In the accompanying drawings, the simple form is shown of a plane sheet of aper 10 'impregnated and coated on both si es with a body of :a gum 11- as described. The mold it is not deemed necessary 'to ilustrate a Y. `cerrugated shape, or any other. that may be pla'ne or otherwise, regular or irre lar; and

chosen. When installed in the' celliof a storage battery, .the .'active, positive and 'v 55 negative, plates 12,13, lare arranged. alter- .Datel in the 'usual-'way but more closely A to 't 'er than heretofore inyorder to get the advantage*of-the' resent-invention, thus v.than the' {.plat'es.V v. Y, ql ,I In the battery illustrated', there may be fteensplatesof 'thestandard thickness and 1! illustratin Vin acello any particular width, jforexamp e- 21`jinc hes, the insertion of more v 'presentstandard number of active fourteen spaces betweenftheni4 approximatactive material from the been found experimentally that for ordinary ing .06 of aniich; and the acid-resisting separators ll'may be then each .03 of. an inch thick with ample looseness for liquid on each side of them. Preferably each separator is a plane sheet; and when this style is used the separator presents a' solid surface to the face of each active plate at an average distance therefrom of .015 of an inch. This is so close that it prevents the falling out of the paste or material from the plate.

Even when loosened, such material 1s inclined to stay in place resting against the separator and prevented thereby from fallin out and settling to the bottom. The acidresistant separators of the invention are effective to prevent the destruction of a battery b a buckling of plates, and effective to limit the bucklm for inasmuch as the acid does not soften e material of the sep.- l arator so that the same can be pushed aside by the physical pressure of one plate toward'` another it prevents lthe making of a short circuitv by excessive buckling,}{i}x id thus limits the buckling to thatyv'hich may occur from.

the taking out of current from a" battery in the ordinary way. 1

The making of the batteryms thus described is preferred because of the extra capacity and because of the function of the separatorl when thus organized with the other elements in preventing the escape of plates. But it has purposes it is not necessa to use the relatively expensive ressing rocess above set forth. A metho which i's, therefore, preferred for most purposes is to start with v paper, which may be ordinary wra ping paper, or for a greater thickness or mary weather aper, such`as it is customary to use in roo g for laying under shin les, etc., and to prepare a bath composed othe desired -gum dissolved in a cohol or other solvent. The aper ina then be dipped into the bath, a owed to rip, and then ried for a short time, forexample, half an hour, at a low heat, .for example 70 C. and afterward baked for a period which may range from one to three hours according to t e thickness of the material at a temperature in the vicinityv of 120 C. This process produces a product not much thicker than ythe aper was, and which would be represented y Fig. 2 if the thickness ofthe side areas 11 were reduced, each to a thickness considerably less than the thickness of the central web 10 of paper. In the finished product theacid-resistant gum.permeates the aper tected from attack byl te acid, and being suiciently'non-continuous even if any of them be by abrasionrendered liable toV attack, are not an element ofweakness, but are on the contrary an elementl giving an in- 'creased degree of tenacity to the material, or may be such, if proper paper is chosen, and constitute a filler which reduces the cost of the product as a whole materially below what it would be if the separator were made solely of the acid-resisting gum. For these purposes, paper, canvas, felt, wood, or any absorbent material of like nature may` be used; and for the gum any acid-proof gum, of which examples are found in that above referred to, and in the products which are commercially known as bakelite, condensite and redmanol, which are phenolformaldehyde condensation products; or any acidresistant natural gum product, of which' asphalt may be lan example, might be employed.

In operation, the life ot' the battery is prolonged beyond batteries previously known to me, because of the introduction between the plates of the acid-resisting barrier which resists acid in the sense that it is not softened or rendered physically less strong by the effect of the acid with the result that the buckling and strong pressure applied to it by the plates does not squeeze it out of positlon and permit the plates to touch. In addition to this increase ot' length of life, a cell of the battery may either have materially increased capacity, or may be a separator arranged between adjacent plates and comprising a sheet ot' porous material, susceptible of attack by acid, impregnated and coated with an acid-resistant non-conducting gum.

2. The combination with the active plates and the electrolyte, in astorage battery, ot a separator arranged between adjacent plates and comprising a sheet susceptible oi attack by acid, coated with an acid-resistant non-conducting gum.

3. The combination, with the active plates and the electrolyte, in a storage battery, oi a separator arranged between adjacent plates and comprising a non-brittle sheet associated throughout its extent with a layer of acid-resisting gum adheringthereto.

4C. A storage battery comprusing the combination, with an electrolyte, of active, plates and paper-thick separators arranged between adjacent plates and comprising acidresistant non-conducting material. e

, Signed at Boston, Massachusetts this 18th day of February, 1920.

RALPH W. WVALES. 

